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Re: Build your own Block Plane

Posted by: Ross Leidy on December 1, 1999


Shawn, you're a freak. Amazing work, though.

Ross

> Okay, I'm craazy!

> Well, cheap. I build a lot of stuff, too much, actually. I really did it
> this time. Rather than going out and spending $30 on a Stanley Block
> plane, I made my own. It only took 6 or 7 hours.

> Pardon the picture; I just set it on my scanner and hit [scan]!

> I built the shoe with a piece of 2" mild steel channel.

> The blade seat is a piece of 1/4" x 2" x 3" plate with two
> 1/4" UNC nuts welded to the back.

> The blade is just a piece of an old circular saw blade--I'm still
> experimenting with temper.

> The main handle is a piece of maple scrounged from an old pallet, and the
> front handle is a headed concrete anchor stud, brazed in place, and brazed
> all over for that nice brassy color!

> I cut the slot in the shoe with a cutting torch (not real smooth) and the
> overall shape. I ground it as best I could to a "nice, eye-pleasing
> shape" and ground in the thumb recesses with an angle grinder. The
> wood handle and blade are held in place with two 1/4" x 1"
> machine screws.

> It's not adjustable for blade angle, or micro-adjustable depth--maybe next
> one! I mounted the blade seat too high, so it's sitting at about a 30*
> angle--I need to cut it back off and get it down to the 22.5* angle most
> block planes have.

> Not a bad start---at least I'm learning!

> Shawn


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