Mastering Bias-Cut Glass - Petrel Play SG - E25

In this workshop episode, expert boat builder Nick guides Bill through the process of fiberglassing key areas on their Chesapeake Light Craft stitch-and-glue kayak kit. With careful instruction, they cut and apply bias-cut glass strips along the combing, deck, and keel line, ensuring proper reinforcement while tackling tricky contours. Nick's methodical approach and explanations provide valuable insights for aspiring builders.

Sanding and Grinding Parts for Fiberglassing - Petrel Play SG - E24

Nick and Bill methodically prepare the deck, combing, and hull of the Petrel Play SG kit boat for additional fiberglass layups. They remove tape, round edges, address bubbles and imperfections, sand surfaces, and trim the skeg box, all while explaining the techniques and rationale behind each step. The focus is on meticulous preparation to ensure a strong, seamless bond for the upcoming fiberglass work.

Perfecting the Deck: Sanding and Shaping for Fiberglass - Petrel Play SG - E22

Nick guides the viewer through preparing a kayak deck for fiberglass application. He meticulously rounds edges, adjusts joints, and scuffs surfaces, paying close attention to areas with stained wood. Tools like rasps, planes, and sanding blocks are used with care to avoid damaging the stain while creating a smooth transition for the fiberglass.

Installing Skeg Box and Control Slot - Petrel Play SG - E19

Nick provides a comprehensive guide to installing the skeg box and control slot on a kayak before attaching the deck. He meticulously details the process, including cutting openings, aligning components, applying epoxy, glassing for reinforcement, and installing fittings. Particular attention is given to proper positioning and offset mounting to ensure functionality and ergonomics. The video concludes with the installation of cheek plates and an expression of gratitude to dedicated viewers.

Adapting on the Fly: Thinking Ahead - Petrel Play SG - E17

Nick and Bill continue working on the Petrel Play sea kayak kit. They remove dams, drill holes, trim fiberglass parts, fill holes with epoxy, and start assembling the skeg box components. Nick changes his plan for installing the coaming lip, discussing how properly sequencing operations is critical on a complex build to avoid making future steps more difficult. The engaging dialogue covers many small tasks while emphasizing fluid adaptation of the build plan.
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